Inline Roll-to-Roll Protective Film Laminating System – Customizable Film Thickness & Speed with Automatic Tension Control
Inline Roll-to-Roll Protective Film Laminating System – Customizable Film Thickness & Speed with Automatic Tension Control
Inline Roll-to-Roll Protective Film Laminating System Product Description This customizable protective film laminating machine is designed for applying protective films (PE, PET, PVC, etc.) onto various substrates to prevent scratches, dust, and damage during production, storage, and transportation. ...
Place of Origin:Chiny
Brand Name:OSMANUV
Certification:ISO9001
Model Number:OSMANUW
Minimum Order Quantity:1 zestaw
Price:Zbywalny
Product Custom Attributes
Podkreślić
Inline roll-to-roll laminating system
,Protective film laminating machine with automatic tension
,Customizable film thickness laminating system
Całkowita moc:
2,5 kW
Średnica przewijania:
1000 mm
Przewijak:
Fakultatywny
Maksymalna prędkość laminowania:
0-60 m/min , 0-80 m/min
Raport z testów maszyn:
Pod warunkiem, że
Materiał podstawowy:
Papier (35-250 g/m²)
Pobór mocy:
3,5 kW
Product Description
Inline Roll-to-Roll Protective Film Laminating System
Product Description
This customizable protective film laminating machine is designed for applying protective films (PE, PET, PVC, etc.) onto various substrates to prevent scratches, dust, and damage during production, storage, and transportation. Available in sheet-fed, roll-to-roll inline, and lamination-slitting integrated configurations. The system is fully customizable in working width, laminating speed, film types, and automation level.
The machine applies pressure-sensitive adhesive films or hot-laminated films onto clean, dry, flat surfaces. It can be installed as a standalone unit or integrated into an existing production line with seamless synchronization. The automatic film cutting system enables continuous production without manual intervention, trimming excess film at the sheet edge with micron-level accuracy.
Technical Parameters
| Parameter | Sheet-Fed Model | Roll-to-Roll Inline Model | Lamination & Slitting Integrated Model |
|---|---|---|---|
| Working width (customizable) | Up to 4,570 mm (180") | Up to 1,600 mm | Up to 1,600 mm |
| Substrate thickness range | 0.5 - 60 mm | 0.1 - 2.0 mm | 0.1 - 2.0 mm |
| Laminating speed (customizable) | 0 - 15 m/min | 0 - 80 m/min | 0 - 80 m/min |
| Film types supported | PE, PET, PVC, PSA films | PE, PET, PVC, OPP, protective film | PE, PET, PVC, OPP, copper foil, aluminum foil |
| Cutting system (customizable) | Manual / Hot wire / Guillotine | Flying shear / Servo-driven blade | Slitting knife + Flying shear |
| Lamination method | Top / Bottom / Double-sided | Single-sided / Double-sided | Single-sided + slitting |
| Nip pressure adjustment | Single-point / Motorized | Pneumatic / Manual | Pneumatic / Hydraulic |
| Cutting precision | N/A | N/A | ± 0.10 mm |
| Control system | PLC + HMI touchscreen | PLC + HMI | PLC + HMI |
| Power supply | 220V/380V, 50/60Hz | 380V, 50/60Hz | 380V, 50/60Hz |
Applications
- Metal industry: Aluminum sheets, steel coils, pre-painted metal surfaces protection
- Construction materials: Wall panels, insulation boards, laminated boards
- Electronics: Mobile phone screens, display panels, heat dissipation film products
- Packaging: Labels, cartons, flexible packaging materials
- Automotive: Contoured components, interior trim parts
- Furniture: MDF, particleboard, wood panels surface protection
- Plastic processing: Plastic panels, acrylic sheets, PVC profiles
Customization Options
This protective film laminating system is highly customizable to meet your specific production requirements:
- Working width: Customizable from 300mm to 4,570mm (180")
- Lamination method: Top side, bottom side, or double-sided lamination
- Film types: PE, PET, PVC, OPP, protective film, tape, PSA film - customizable based on application
- Thickness range: Substrate thickness from 0.5mm to 60mm - customizable per product
- Cutting system: Manual, automatic guillotine, hot wire, or servo-driven flying shear
- Heating option: Heated laminating rollers for better adhesion
- Motorized adjustment: Motorized thickness adjustment and tension control
- Integration: Standalone or inline with existing production lines
- Frame design: Height, width, depth customizable to match your existing line
- Safety features: Light curtains, safety pull cord, emergency stops
Key Features
- Automatic film cut system: Guillotine or servo-driven blade eliminates manual intervention for continuous production
- Precise tension control: Magnetic powder clutch or servo system ensures distortion-free lamination
- High-speed operation: Up to 80 m/min for high-throughput production
- Anti-adhesive laminating rollers: Prevents film sticking and ensures clean application
- Antistatic equipment: Reduces dust attraction during lamination
- Edge guide system: Automatic detection and correction for precise film alignment
- Modular design: Easy maintenance and quick roll change
- Versatile compatibility: Handles various substrates including coils, sheets, and profiles
- Bubble-free lamination: Uniform pressure distribution eliminates air bubbles and misalignment
- Energy efficient: Optional heated nip rollers for improved adhesion without excessive energy consumption
Support and Services
- Free process consultation - send us your substrate and film for trial lamination
- Custom layout design for your production floor
- On-site installation and commissioning (customizable support packages)
- Operator training program included
- Remote troubleshooting via video call or IoT monitoring
- 12-month warranty on mechanical components (wear parts excluded)
- Spare parts availability from regional warehouses
- Lifetime technical support via phone, email, or chat
Packing and Shipping
Packing: Anti-rust film + reinforced plywood case for main body and control cabinet; foam padding for fragile components (rollers, control panel)
Standard model lead time: 15-25 days after order confirmation
Custom configuration lead time: 30-50 days (longer for custom widths or automation integration)
Shipping: FOB Shanghai / CIF by sea, air, or rail
Customizable: Export crating, custom labeling, destination port documentation
Frequently Asked Questions
Q1: What types of protective films can this machine handle?
A: The system supports PE, PET, PVC, OPP, PSA (pressure-sensitive adhesive) films, and tapes. The film type is customizable based on your application requirements.
Q2: Can this laminator be integrated into my existing production line?
A: Yes. Our inline models can be customized to match your line's height, width, depth, and operating speed for seamless integration. Custom-built frames are available for unique layouts.